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 PSA Series Extended Data Sheet Positive Switching Regulators (Benign)
Input voltage up to 60 V DC Single output of 3.3...24 V DC No input to output isolation * High efficiency up to 93% * Wide input voltage range * Low input to output differential voltage * Very good dynamic properties * Input undervoltage lock-out * Parallel configurations possible * Continuous no-load and short-circuit proof * No derating Safety according to IEC/EN 60950
50 2.0" 70 2.8" 25 1.0"
Summary
The PSA series of positive switching regulators is designed as power supply modules for electronic systems. Their major advantages include a high level of efficiency that remains virtually constant over the entire input range, high reliability, low ripple and excellent dynamic response. Modules with input voltages up to 60 V are specially designed for secondary switched and battery driven applications. The case design allows operation at nominal load up to 50C without additional cooling.
Type Survey and Key Data
Table 1: Type survey
Output voltage Uo nom [V] 5.1 5.1 12 15 24
1 2
Output current Io nom [A] 2 5 3 3 2.5
Input voltage range Ui [V] 1 8...40 7...35 15...40 19...40 29...60
Input voltage Ui nom [V] 20 20 20 30 40
Efficiency 2
Type designation PSA 5A2-2 PSA 5A5-2 PSA 123-2 PSA 153-2 PSA 242.5-2
Options package iRY
min [%]
75 83 89 90 93
See also: Electrical Input Data: DUio min. Efficiency at Ui nom and Io nom.
Table of Contents
Page
Page Immunity to Environmental Conditions ........................... 6 Mechanical Data .............................................................. 7 Safety and Installation Instructions ................................. 7 Description of Options ..................................................... 9 Accessories ................................................................... 10 EC Declaration of Conformity ....................................... 11
Summary ......................................................................... 1 Type Survey and Key Data .............................................. 1 Type Key .......................................................................... 2 Functional Description ..................................................... 2 Electrical Input Data ........................................................ 3 Electrical Output Data ..................................................... 4 Electromagnetic Compatibility (EMC) ............................. 6
REV. SEP 17, 2003
Page 1 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Type Key
PSA 12 3 -2 iRY Positive switching regulator in case A01 .................... PSA Nominal output voltage in volt (5 A for 5.1 V) ......... 5A...24 Nominal output current in ampere .............................. 2...5 Operational ambient temperature range TA -10...50C ........................................................... -2 Options package: Inhibit input ............................................................ i Control input for output voltage adjustment ........ R PCB soldering pins 0.5 x 1.0 mm ......................... Y Example: PSA 123-2iPY = A positive switching regulator with a 12 V, 3 A output, ambient temperature range of -10...50C, with options package: inhibit input, external output voltage adjustment and small soldering pins.
Functional Description
The switching regulators are using the buck converter topology. See also: Technical Information: Topologies. The input is not electrically isolated from the output. During the on period of the switching transistor, current is transferred to the output and energy is stored in the output choke in the form of flux. During the off period, this energy forces the current to continue flowing through the output, to the load and back through the freewheeling diode. Regulation is accomplished by varying the on to off duty ratio of the power switch.
Ii
Input Filter
These regulators are ideal for a wide range of applications, where input to output isolation is not necessary, or where already provided by an external front end (e.g. a transformer with rectifier). To optimise customer's needs, additional options and accessories are available.
03050
Io
Vi+
Vo+ i (option package) Control circuit R (option package) Uo
Ui
Ce
Gi-
Go-
Fig. 1 Block diagram
REV. SEP 17, 2003
Page 2 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Electrical Input Data
General Conditions: TA = 25C, unless TC is specified Table 2a: Input data
Input Characteristics Ui Operating input voltage Conditions Io = 0...Io nom TC min...TC max min 8 PSA 5A2 typ max 40 2.9 7.3 Io = 0, Ui min...Ui max Ui nom 75 2.5 15 A 50 75 2.5 15 A 6.3 50 mA A s min 7 PSA 5A5 typ max 35 1.9 Unit V DC
DUio min Min. diff. voltage Ui - Uo Ui o Ii 0 I inr p t inr r t inr h ui RFI Undervoltage lock-out No load input current Peak value of inrush current Rise time Time to half-value
Input RFI level, EN 55011/22 Ui nom, Io nom 0.15...30 MHz 1
Table 2b: Input data
Input Characteristics Ui Operating input voltage Conditions Io = 0...Io nom TC min...TC max min 15 PSA 123 typ max 40 3 7.3 Io = 0, Ui min...Ui max Ui nom 75 2.5 15 A 50 150 2.5 15 A 7.3 50 150 2.5 15 A min 19 PSA 153 typ max 40 4 12 50 mA A s PSA 242.5 min 29 typ max 60 5 Unit V DC
DUio min Min. diff. voltage Ui - Uo Ui o Ii 0 Iinr p tinr r tinr h ui RFI
1
Undervoltage lock-out No load input current Peak value of inrush current Rise time Time to half-value Input RFI level, EN 55011/22 Ui nom, Io nom 0.15...30 MHz 1
Additional external input filter or capacitor necessary (see: Accessories).
External Input Circuitry The sum of the lengths of the supply lines to the source or to the nearest capacitor 100 F or to the nearest external input filter which includes such a capacitor (a + b) should not exceed 0.3 m (0.5 m twisted). An external input filter (FP 38 or FP 80, see Accessories) is recommended in order to prevent power line oscillations and reduce superimposed interference voltages. See also: Technical Information.
04016
+
Vi+ a b Gi-
Vo+
Go-
Fig. 2 Switching regulator with long supply lines.
REV. SEP 17, 2003
Page 3 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Electrical Output Data
General Conditions: - TA = 25C, unless TC is specified - With R option, output voltage Uo = Uo nom at Io nom Table 3a: Output data
Output Characteristics Uo Io IoL uo Output voltage Output current
1
PSA 5A2 Conditions Ui nom, Io nom Ui min...Ui max TC min...TC max min 5.05 0 2.0 typ max 5.15 2.0 2.6 40 45 100 100 300 100 1 0.02 min 5.05 0 5.0
PSA 5A5 typ max 5.15 5.0 6.5 40 45 100 100 300 100 1 0.02 s mV/K %/K mV mVpp Unit V A
Output current limitation response 1 Output voltage noise Switching freq. Total
Ui nom, Io nom IEC/EN 61204 2 BW = 20 MHz Ui min...Ui max, Io nom Ui nom, Io = 0...Io nom Ui nom Io nom 1/3 Io nom IEC/EN 61204 2 Ui min...Ui max Io = 0...Io nom
DUo U DUo l uo d td aUo
Static line regulation Static load regulation Dynamic load regulation Voltage deviat. Recovery time
Temperature coefficient Uo/TC (TC min...TC max)
Table 3b: Output data
Output Characteristics Uo Io IoL uo Output voltage Output current 1 Conditions Ui nom, Io nom Ui min...Ui max TC min...TC max min 11.60 0 3.0 PSA 123 typ max 12.40 3.0 3.9 150 160 240 180 360 120 2 0.02 450 120 3 0.02 min 14.50 0 3.0 PSA 153 typ max 15.50 3.0 3.9 200 210 300 200 720 160 5 0.02 s mV/K %/K PSA 242.5 min 23.30 0 2.5 typ max 24.70 2.5 3.25 300 310 480 300 mV mVpp Unit V A
Output current limitation response 1 Output voltage noise Switching freq. Total
Ui nom, Io nom IEC/EN 61204 2 BW = 20 MHz Ui min...Ui max, Io nom Ui nom, Io = 0...Io nom Ui nom Io nom 1/3 Io nom IEC/EN 61204 2 Ui min...Ui max Io = 0...Io nom
DUo U DUo l uo d td aUo
Static line regulation Static load regulation Dynamic load regulation Voltage deviat. Recovery time
Temperature coefficient Uo/TC (TC min...TC max)
1 2
See also: Thermal Considerations. See: Technical Information: Measuring and Testing.
REV. SEP 17, 2003
Page 4 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Uo
05010
Parallel and Series Connection Outputs of equal nominal voltages can be parallel-connected. However, the use of a single unit with higher output power, because of its power dissipation, is always a better solution. In parallel-connected operation, one or several outputs may operate continuously at their current limit knee-point, which will cause an increase of the heat generation. Consequently, the max. ambient temperature should be reduced by 10 K. Outputs can be series-connected with any other module. In series-connection the maximum output current is limited by the lowest current limitation. Electrically separated source voltages are needed for each module! Short Circuit Behaviour A constant current limitation circuit holds the output current almost constant whenever an overload or a short circuit is applied to the regulator's output. It acts self-protecting and recovers - in contrary to the fold back method - automatically after removal of the overload or short circuit condition.
Uo /Uo nom 1.2 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 Io /Io nom Io L
uod
DU o I uod td
DU o I
td I o/I o nom 1
t
0
10 s
10 s
t
Fig. 3 Dynamic load regulation. Thermal Considerations When a switching regulator is located in free, quasi-stationary air (convection cooling) at a temperature TA = 50C and is operated at its nominal output current Io nom, the case temperature TC will not exceed 80C after the warmup phase, measured at the Measuring point of case temperature TC (see: Mechanical Data). Under practical operating conditions, the ambient temperature TA may exceed 50C, provided additional measures (heat sink, fan, etc.) are taken to ensure that the case temperature TC does not exceed its maximum value of 80C. Example: Sufficient forced cooling allows TA max = 65C. A simple check of the case temperature TC (TC 80C) at full load ensures correct operation of the system.
Io /Io nom Forced cooling 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0
05032
Io nom
05033
Fig. 5 Overload, short-circuit behaviour Uo versus Io.
Convection cooling TC max
TA min
40
50
60
70
80
TA [ C]
Fig. 4 Output current derating versus temperature Output Protection A voltage suppressor diode which in worst case conditions fails into a short circuit, protects the output against an internally generated overvoltage. Such an overvoltage could occur due to a failure of either the control circuit or the switching transistor. The output protection is not designed to withstand externally applied overvoltages. The user should ensure that systems with Power-One power supplies, in the event of a failure, do not result in an unsafe condition (fail-safe).
REV. SEP 17, 2003 Page 5 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Electromagnetic Compatibility (EMC)
Electromagnetic Immunity General condition: Case not earthed. Table 4: Immunity type tests
Phenomenon Electrostatic discharge Standard 1 IEC/EN 61000-4-2 Class Level 2 Coupling mode 2 contact discharge to case antenna i/c, +i/-i Value applied 4000 Vp Waveform 1/50 ns Source Imped. 330 Test procedure 10 positive and 10 negative discharges 26...1000 MHz 50 1 min positive 1 min negative bursts per coupling mode In Peroper. form. 3 yes B4
Electromagnetic IEC/EN field 61000-4-3 Electrical fast transient/burst IEC/EN 61000-4-4
2 2 3
3 V/m 1000 Vp 2000 Vp
AM 80% 1 kHz bursts of 5/50 ns 5 kHz rep. rate transients with 15 ms burst duration and a 300 ms period 1.2/50 s
yes yes
A A4 B4
Surge
IEC/EN 61000-4-5 IEC/EN 61000-4-6
1 2 2
i/c +i/-i i, o, signal wires
500 Vp
12 2
5 pos. and 5 neg. surges per coupling mode 0.15...80 MHz
yes
A4
Conducted disturbances
1 3 4
130 dBV (3 Vrms)
AM 80% 1 kHz
150
yes
A
For related and previous standards see Technical Information: Safety & EMC. 2 i = input, o = output, c = case. A = Normal operation, no deviation from specifications, B = Normal operation, temporary deviation from specs possible. External input filter FP 38 or FP 80 necessary.
For emission levels refer to Electrical Input Data.
Immunity to Environmental Conditions
Table 5: Mechanical stress
Test Method Ca Damp heat steady state Shock (half-sinusoidal) Bump (half-sinusoidal) Vibration (sinusoidal) Standard IEC/DIN IEC 60068-2-3 MIL-STD-810D section 507.2 IEC/EN/DIN EN 60068-2-27 MIL-STD-810D section 516.3 IEC/EN/DIN EN 60068-2-29 MIL-STD-810D section 516.3 IEC/EN/DIN EN 60068-2-6 MIL-STD-810D section 514.3 Test Conditions Temperature: Relative humidity: Duration: Acceleration amplitude: Bump duration: Number of bumps: Acceleration amplitude: Bump duration: Number of bumps: Acceleration amplitude: Frequency (1 Oct/min): Test duration: 40 2 C 93 +2/-3 % 21 days 15 gn = 147 m/s2 11 ms 18 (3 each direction) 10 gn = 392 m/s2 16 ms 6000 (1000 each direction) 0.15 mm (10...60 Hz) 2 gn = 20 m/s2 (60...150 Hz) 10...150 Hz 3.75 h (1.25 h each axis) Status Unit not operating Unit operating Unit operating Unit operating
Ea
Eb
Fc
Table 6: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)
Temperature Characteristics TA TC TS
1
Standard Conditions Operational 1 Non operational min -10 -10 -25 max 50 80 100 Unit C
Ambient temperature Case temperature Storage temperature
See: Thermal Considerations
REV. SEP 17, 2003
Page 6 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Table 7: MTBF
MTBF MTBF acc. to MIL-HDBK-217F Ground Benign TC = 40C 580 000 h
Mechanical Data
Dimensions in mm. Tolerances 0.3 mm unless otherwise specified.
20.5 18.7
8.75
European Projection
6.3
1.2
09017
Go-
47.5 0.2
Vo+ i
R
70.2 0.5
65
Gi-
Vi+
2.7 0.2 50.2 0.2 min. 5
Measuring point of case temperature
25.2 0.5
7 0.5
6.5 1
Fig. 7 Case A01 hole locations for circuit board layout (component side view of PCB): - - - = Space reserved for switching regulator a = 3.0 mm x 0.7 mm slot or O 3.0 mm, through plated for hand or machine soldering (fast on) a = O 1.3...1.5 mm with option Y pins
51.4
REV. SEP 17, 2003
Page 7 of 11
65 Distance between M 2.5 mounting screws
47.5 0.1
Fig. 6 Case A01, weight 100 g Aluminium, black finish and self cooling
71.4
a
8.75
2.8 x 0.5 (1.0 x 0.5 option Y)
20.5 6.3
09016
18.7 1.2
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Safety and Installation Instructions
Installation Instruction Installation of the switching regulators must strictly follow the national safety regulations in compliance with the enclosure, mounting, creepage, clearance, casualty, markings and segregation requirements of the end-use application. Check for hazardous voltages before altering any connections. Connections can be made using fast-on or soldering technique. The input and the output circuit are not separated, i.e. the negative path is internally interconnected! Only functional insulation to the case. The units should be connected to a secondary circuit. Do not open the module. Ensure that a unit failure (e.g. by an internal short-circuit) does not result in a hazardous condition. See also: Safety of operator accessible output circuit. Standards and Approvals All switching regulators are UL recognized according to UL 1950 and EN 60950 and UL recognized for Canada to CAN/CSA C22.2 No. 234-M90. The units have been evaluated for: * Building in, * Functional insulation from input to output and input/output to case, * The use in an overvoltage category II environment, * The use in a pollution degree 2 environment. The switching regulators are subject to manufacturing surveillance in accordance with the above mentioned UL and CSA and with ISO 9001 standards. Table 8: Safety concept leading to an SELV output circuit
Conditions Front end Supply voltage Minimum required grade of isolation, to be provided by the AC-DC frontend including mainssupplied battery charger Switching regulator Maximum Minimum required safety Measures to achieve the DC output status of the front end specified safety status of the voltage output circuit output circuit from the front end 1 60 V SELV circuit None Result Safety status of the switching regulator output circuit SELV circuit
Cleaning Agents In order to avoid possible damage, any penetration of cleaning fluids is to be prevented, since the power supplies are not hermetically sealed. Protection Degree The protection degree is IP 40. Isolation Electric strength test voltage between input interconnected with output and case: 500 V DC, 1 s. This test is performed as factory test in accordance with IEC/EN 60950 and UL 1950 and should not be repeated in the field. Power-One will not honour any guarantee claims resulting from electric strength field tests.
Safety of Operator Accessible Output Circuit If the output circuit of a switching regulator is operator-accessible, it shall be an SELV circuit according to IEC/EN 60950 related safety standards The following table shows some possible installation configurations, compliance with which causes the output circuit of the switching regulator to be an SELV circuit according to IEC/EN 60950 up to a nominal output voltage of 30 V. However, it is the sole responsibility of the installer or user to assure the compliance with the relevant and applicable safety regulations. More information is given in: Technical Information: Safety & EMC.
Battery Double or Reinforced supply, considered as secondary circuit Mains Basic 250 V AC
60 V
Earthed SELV circuit 2 ELV circuit
None Input fuse and earthed output circuit 2 and non accessible case 4 None
3
Earthed SELV circuit
Double or reinforced
1 2 3
60 V
SELV circuit
SELV circuit
4
The front end output voltage should match the specified input voltage range of the switching regulator. The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950. The installer shall provide an approved fuse (slow blow type with the lowest current rating suitable for the application, max. 12.5 A) in a non-earthed input conductor directly at the input of the switching regulator. If Vo+ is earthed, insert the fuse in the Gi- line. For UL's purpose, the fuse needs to be UL-listed. If option C is fitted, a suitable fuse is already built-in in the Vi+ line. Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum output voltage from the front end. Page 8 of 11
REV. SEP 17, 2003
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Description of Options
With this series, the options i (inhibit), R (control input for output voltage adjustment) and Y (small soldering pins) are defined as a package. Other combinations or parts of this package are not available. i Inhibit for Remote On and Off Note: With open i-input, output is enabled (Uo = on) The inhibit input allows the switching regulator output to be disabled via a control signal. In systems with several units, this feature can be used, for example, to control the activation sequence of the regulators by a logic signal (TTL, CMOS, etc.). An output voltage overshoot will not occur when switching on or off.
Iinh [mA] 5
Uinh = 0.8 V
06010
Vi+
Vo+ i I inh U inh
06009
Gi-
Go-
Fig. 9 Definition of Iinh and Uinh
Uo /Uo nom 1 0.1 0 Inhibit 1 0 t
06001
4 3 2 1 0 -50 -40 -30 -20 -10 Uo on
Uinh = 2.4 V
Uo off
t tr tf
0
10
20
30
40
50
Uinh [V]
Fig. 8 Typical inhibit current Iinh versus inhibit voltage Uinh Table 9: Inhibit characteristics
Characteristics Uinh Inhibit input voltage to keep regulator output voltage... Uo = on Uo = off
Fig. 10 Output response as a function of inhibit signal
Conditions Ui min...Ui max TC min...TC max Ui = Ui nom RL = Uo nom /Io nom Ui = Ui nom
min -10 +2.4
typ
max +0.8 +50
Unit V DC
tr tf Ii inh
Switch-on time after inhibit command Switch-off time after inhibit command Input current when inhibited
2 4 10
ms
mA
R Control for Output Voltage Adjustment Note: With open R input, Uo Uo nom. The output voltage Uo can either be adjusted with an external reference voltage (Uext) or with an external resistor (Rext). The adjustment range is 0...100% of Uo nom. The
Vo+ R + Uext G Go - Uref 4000 + -
06035
minimum differential voltage DUio min between input and output (see: Electrical Input Data) should be maintained. Undervoltage look-out = minimum input voltage.
Vo + Uref R Rext G Go - 4000 + -
06040
Fig. 11 Voltage adjustment with Uext between R and Go- Uo Uext 2.5 V * ----- Uo nom Uext Uo Uo nom * ----- 2.5 V
Fig. 12 Voltage adjustment with external resistor Rext 4000 * Uo Rext ----------- Uo nom - Uo Uo nom * Rext Uo ------------ Rext + 4000
Caution: To prevent damage Uext must neither exceed 2.7 V, nor be negative!
REV. SEP 17, 2003 Page 9 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
Y
PCB Soldering Pins
This option defines soldering pins of 1.0 x 0.5 x 6.5 mm, instead of the standard fast-on terminals of 2.8 x 0.5 x 6.5 mm. Regulators with this option can be mounted onto printed circuit boards (through-plated finished hole size of O 1.3...1.5 mm).
Accessories
A variety of electrical and mechanical accessories are available including: - Isolation pads for easy and safe PCB-mounting. - Filters and ring core chockes for ripple and interference reduction. - Adaptor kit for DIN-rail and chassis mounting. For detailed information see: Accessories on the PowerOne homepage.
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. REV. SEP 17, 2003 Page 10 of 11
PSA Series Extended Datasheet Positive Switching Regulators (Benign)
EC Declaration of Conformity We Power-One AG Ackerstrasse 56 CH-8610 Uster
declare under our sole responsibility that all PSx Series switching regulators carrying the CE-mark are in conformity with the provisions of the Low Voltage Directive (LVD) 73/23/ EEC of the European Communities.
Conformity with the directive is presumed by conformity wih the following harmonized standards:
* EN 61204: 1995 (= IEC 61204: 1993, modified)
Low-voltage power supply devices, d.c. output - Perfomance characteristics and safety requirements
* EN 60950: 1992 + A1: 1993 + A2 (= IEC 950 second edition 1991 + A1: 1992 +
A2: 1993) Safety of information technology equipment
The installation instructions given in the corresponding data sheet describe correct installation leading to the presumption of conformity of the end product with the LVD. All PSx Series Switching Regulators are components, intended exclusively for inclusion within other equipment by an industrial assembly operation or by professional installers. They must not be operated as stand alone products. Hence conformity with the Electromagnetic Compatibility Directive 89/336/EEC (EMC Directive) needs not to be declared. Nevertheless, guidance is provided in most product application notes on how conformity of the end product with the indicated EMC standards under the responsibility of the installer can be achieved, from which conformity with the EMC directive can be presumed.
Uster, 1 Sep. 2003 Power-One AG
Rolf Baldauf Director Engineering
Johann Milavec Director Products and IP
REV. SEP 17, 2003
Page 11 of 11


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